Disassembly & Rework Flow

Disassembly & Rework Flow

Turn Rejections into Opportunities. Trace Every Fix.

Not every product passes final inspection—and that’s okay, as long as your rework process is under control.
Afisol’s Disassembly & Rework Flow module allows you to manage rejected products with structure and precision. Whether you’re dismantling parts for reuse, repairing a unit, or scrapping it completely, the system logs every step, every component, and every decision—ensuring nothing is lost and everything is traceable.

What We Monitor & Record

Rejection Logging

  • Log rejected products during QC or production
  • Record rejection reason, batch, line, operator, and timestamp
  • Automatically tag items for disassembly or rework

Disassembly Tracking

  • Scan and log disassembled products
  • Tag parts/components that can be reused, sent to repair, or scrapped
  • Assign to technicians or rework zones with tracking by location

Rework Management

  • Capture rework process steps (e.g., part replaced, repaint, rewire)
  • Assign new part serials or lot numbers as required
  • Link reworked item to original history for full traceability

Scrap Handling & Labeling

  • Items or parts deemed unsalvageable can be marked as scrap
  • Generate scrap labels for warehouse/logistics processing
  • Maintain loss records for cost and audit analysis

Benefits for Your Factory

  • Maintain clear traceability from rejection to resolution
  • Recover usable parts instead of writing off full products
  • Avoid lost materials or mishandled rework cases
  • Gain visibility into rework trends by product, reason, or team
  • Reduce cost and improve repair cycle efficiency

Example Use Cases

  • Electronics: Replace faulty PCB, re-test, and reassign serial number
  • Refrigerators: Disassemble cabinet or door unit and transfer reusable parts
  • Clothing: Open defective garments, reuse fabric panels, and log reasons
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Get in touch with our team today to see how Afisol can help you optimize production planning and execution.

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